Manufacturing Process — amplastics | Plastic Chairs & Products Made in India

Inside our process

Every amplastics plastic chair and product passes through five carefully managed stages — from raw polypropylene granules to a finished, quality-checked item.

Our 10,000 sq ft Vapi facility is purpose-built for high-volume injection moulding, with dedicated zones for material storage, production, finishing, quality control, and dispatch. Skilled technicians oversee every stage.

Founded by Abdulla Zubair Mandai in 2005, amplastics has spent two decades refining the same five-step process you see below — designed to make products that hold up, week after week, year after year.

Facility · Vapi, GJ

The process

Five stages, one promise.

Stage One

Raw material selection

We start with virgin polypropylene granules — sourced from trusted Indian petrochemical suppliers. Every batch is checked for grade, purity, and colour consistency before it enters our production line.

100% virgin PP, no recycled fillers
BIS-compliant material grades
Colour pigments tested for fade resistance

Material storage area at amplastics facility

Stage Two

Injection moulding

The granules are heated, melted, and injected at high pressure into precision-machined moulds. This forms the chair body in a single piece — strong, seamless, and uniformly thick. Each cycle takes seconds; the result lasts decades.

High-tonnage moulding presses
Multiple chair designs in rotation
Uniform wall thickness for durability

Stage Three

Finishing & assembly

Once cooled, chairs are de-flashed, trimmed, and checked for any cosmetic flaws. For multi-component models, legs and seats are assembled by skilled hands. This is where craftsmanship still matters — and where many of our team have decades of experience.

Hand-finished edges
Component assembly by trained technicians
Custom colour finishes available

Stage Four

Quality control

Every chair undergoes a multi-point inspection. We test load capacity, surface finish, joint strength, and stack stability. Anything that doesn't meet our internal standards goes straight back — never out the door.

Load testing on every batch
Visual inspection of every unit
Stack stability and balance checks

Stage Five

Packing & dispatch

Approved chairs are stacked, packed, and dispatched from our facility. Whether it's 50 chairs to a local school or 5,000 to a national chain, we handle logistics with the same care we put into making them.

Pan-India delivery network
Bulk orders organised by destination
Order tracking from dispatch to delivery

Quality assurance

Why our chairs last longer.

The difference between an amplastics chair and a generic plastic chair is the things you can't see at a glance — the material grade, the wall thickness, the cooling time, the precision of the moulds. We obsess over every one of them.

It's also why our clients — railways, schools, government bodies, halls, restaurants — keep coming back. Reliability is the longest-running compliment in manufacturing.

✓ Virgin polypropylene only No recycled fillers. Every chair is made from premium-grade material that stands up to sun, monsoon, and daily wear.
✓ Load-tested designs Every chair model is rated for adult use and tested under load before going into production.
✓ Multi-point inspection Each batch is visually and structurally inspected before packing. No exceptions, no shortcuts.
✓ Skilled workforce Many of our technicians have been with us for years. The expertise shows in every finished chair.

Facility specs

A factory built for capacity.

Area

10,000 sq ft

Purpose-built modern manufacturing facility

Location

Vapi, Gujarat

GIDC Industrial Estate, one of India's busiest manufacturing belts

Experience

20+ Years

Continuous manufacturing since 2005

Capacity

High Volume

Equipped for large bulk orders and fast turnaround

From granule
to finished chair.